Custom Cardboard Boxes

  • Food-grade & safe
  • Full-color custom print
  • Free design support
  • Recyclable options

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    Category: Custom Boxes

    Need custom packaging for your product?

    Share your size, quantity, and artwork details. We will guide you from quote to final print.

    1. STEP 1: Share product type, size, and quantity
    2. STEP 2: Get expert support on material and print setup
    3. STEP 3: Approve final quote and start production

    The ever-increasing competition in retail and e-commerce marketing demands something that can outshine your competitors. In this case, the use of custom boxes is the best solution that allows you to represent the brand in the way you want. Among several types of customized packaging, the use of custom cardboard boxes is at the top.

    The durability and affordability of cardboard make it a top-notch option for all brands in the USA. You can select boxes with logos and other branding elements to give your custom packaging a unique touch of your brand. Besides this, brands can also choose the style and dimensions of their choice.

    What Are Cardboard Boxes?

    These are boxes that are manufactured with the use of cardboard materials. Cardboard is a highly flexible and affordable packaging material that is frequently used in several industries for packaging purposes. Its smoothness makes it the best for printing. You can also mold it in any style to accommodate the uniqueness of your product. You can use cardboard packaging boxes for several uses, including retail packaging:

    Application Type Primary Use Material Base Main Function Target Industry
    Retail Shipping Doorstep delivery Single wall Protects goods Online commerce
    Food Packaging Direct containment Moisture resistant Holds contents Grocery retail
    Luxury Presentation Gift boxes Rigid chipboard Sturdy housing High end
    Industrial Logistics Bulk transit Triple wall Replaces crates Heavy machinery
    Domestic Storage Home relocation High stacking Facilitates moving Household goods
    Retail Displays Store marketing Clay coated Highlights inventory Grocery lanes
    Product Protection Shock absorption Internal inserts Prevents movement Fragile shipping
    Stationery Cores Structured backing Uncoated greyboard Forms spines Textbook publishing
    Surface Protection Floor safeguarding Heavy rolls Prevents damage Active construction
    Prototyping Crafts Hobby modeling Kraft sheets Allows testing Architectural design

    Why Are Cardboard Boxes Popular?

    There are so many brands in the market, and every brand wants product protection without draining its resources. These two features are abundantly present in cardboard. Cardboard boxes are used in combination with several other materials. This enhances the longevity of the packer’s items and gives brands confidence in their product protection. Some of the distinctive features of cardboard are as follows:

    • High Strength
    • Low Cost
    • Shock Absorption
    • Space Efficiency
    • Easy Recyclability
    • Simple Customization

    Structural Styles and Box Types

    Cardboard packaging boxes are classified based on their structural cuts and closure system. A bakery box made of cardboard will have a different style than a pizza box and so on. The common industrial formats of custom cardboard packaging boxes are as follows:

    • Tuck end boxes
    • Sleeves boxes
    • Mailer boxes
    • Auto lock bottom boxes
    • Die-cut window boxes
    • Two-piece boxes

    Materials and Strength Metrics

    The best thing about cardboard is that it has several subtypes. So, where customers have to choose from different materials, they can easily do so within the affordable range. This material is durable and food-grade. That is why it is commonly used in the manufacturing of custom food boxes. Some of the types that are commonly used by t customers are as follows:

    Material Type Core Description Visual Surface Primary Application
    Bleached Sulfate Premium pulp Bright white Luxury retail
    Folding Boxboard Multi ply Smooth exterior Daily goods
    Recycled Board Recycled fibers Gray back Retail shelves
    Single Wall Wavy medium Air pockets Standard shipping
    Double Wall Two flutes Thick liner Heavy electronics
    Triple Wall Three layers Extreme strength Bulk freight
    Honeycomb Board Hexagonal pattern Minimal material Protective dunnage

    Printing Processes To Enhance The Appeal Of The Boxes

    Printing is one of the essential components of the packaging that makes or breaks your product. No matter how durable a product you have selected, there are low chances that the overall appearance is not catchy. You can select box designs to resonate with your brand. Brand logo and product information are the best things that can be added to the packaging box. Some of the common options are as follows;

    • Offset printing
    • Screen printing
    • Digital printing
    • Flexography
    • Gravure printing

    Our company makes sure that all the packaging boxes are designed considering the targeted audience and the nature of the packed items. If you are selecting food boxes, then we select food-grade inks. These inks have vibrant colors and lasting properties. You can select from the following three ink options:

    • Soy inks
    • Aquos inks
    • Algae inks

    We make sure that our brand gets the exact colors in photographic quality. That is why we use CMYK and PMS combination inks. The inks have the ability to produce perfect logos and high-end images. Brands can give us their designs, and we will cater to them accordingly. If you do not have your designs, then our design team will help you get something that goes well with your rock nature.

    Coatings And Add–Ons To Transform Your Packaging Look

    Cardboard is a durable material. But it needs some additional protection to retain its professional appearance and to withstand humidity in the environment. For this, we have the option of coatings. Coatings enhance the overall smoothness of the boxes and give your packaging a professional look. Coatings also protect the inks and reduce their fading. Similarly, we offer add-ons that make the packaging elegant and professional. Add-ons may slightly increase the cost of the boxes, but they will make your product difficult to ignore. Some of the add-ons and coatings are:

    • Matte Coating
    • Gloss Coating
    • Aqueous Coating
    • Silk Screen
    • Spot UV
    • Soft Touch
    • Varnish Coating
    • Wax Coating
    • Polyethylene Coating
    • Blister Coating
    • Plastic Handles
    • Tear Strips
    • Clear Windows
    • Foam Inserts
    • Molded Pulp
    • Magnetic Closures
    • Divider Grids
    • Ribbon Pulls
    • Self-Sealing
    • RFID Tags

    Call Now!

    Get your order of custom cardboard boxes manufactured by Wax Papers Co. Every aspect of the packaging will be manufactured the way you want. You can select our packaging box to get a wholesale rate and free shipping in the USA. So get in touch!

    Material & options

    Material and options for Custom Boxes

    Choose the stock, print method, finish, and features that fit your product — every option below is available for your custom order.

    Cardstock

    Cardstock (SBS)

    A smooth, sturdy paperboard that takes crisp, vivid printing. Ideal for retail cartons, cosmetics, and lightweight products that need a clean, premium finish.

    Kraft paper

    Kraft Paper

    Unbleached, natural-brown board with an earthy texture and eco-friendly appeal. Prints well with most techniques and suits organic and artisan brands.

    Corrugated board

    Corrugated Board

    A fluted layer between two liners for extra strength and cushioning — ideal for shipping boxes and heavier or fragile products.

    Bux board

    Bux Board

    Thick, multi-layer paperboard that is burst- and tear-resistant, great for rigid, protective packaging of breakable goods.

    Frequently asked questions

    Quick answers for food businesses ordering custom printed papers, proofs, and packaging.

    How are cardboard box measurements listed?

    Measurements of the boxes are always written as Length x Width x Height. This sequence is restricted to internal dimensions. Length and width form the opening of the boxes, while height measures the total vertical depth.

    What is the difference between Single-Wall and Double-Wall cardboard boxes?

    Single-wall boxes are the one that has one flute and are the best option for lightweight products. On the other hand, double-wall boxes are used when medium strength is required, and they have 2 fluted layers in them.

    What is meant by a Regular Slotted Container?

    It is a standard and common shipping style of cardboard boxes. Regular slotted boxes have outer flaps that meet in the centre. These boxes are cost-effective and easy to assemble.

    What is the meaning of die cut in cardboard box design?

    Die cutting is an area in the box where the material is stamped out with the help of custom steel blades. These allow highly precise shapes of the boxes and intricate cutouts.

    What is the meaning of multi-depth boxes?

    Multi-depth boxes are pre-scored boxes at regular intervals along the sides. This allows brands to score down the corners to form the box into a shorter size. Multi-score boxes allow brands to ship various product sizes without buying multiple box inventories.